Species: Elaeis guineensis Type: Tenera (DXP) Planting density: 148 palm/ha Nursery period: 24 months Economic Life: 25 years |
Bunch weight: 10-15 kg Fruitlets/bunch: 1000-3000 Oil/bunch: 22-25% Kernel/bunch: 4% Kernel production/year: 8kg Oil production/year: 42.5 kg |
Bunch weight: 10-15 kg Fruitlets/bunch: 1000-3000 Oil/bunch: 22-25% Kernel/bunch: 4% Kernel production/year: 8kg Oil production/year: 42.5 kg |
~
Mar 31, 2013
Palm Fruits at a Glance
Labels:
elaeis guineesis,
estate,
FFB,
oil palm tree,
plantation
Mar 30, 2013
Traded Parameter for Palm Oil & Palm Kernel Oil Product
All the palm oil products mentioned above are traded according to PORAM ‘s specifications (Table 5)
All the palm kernel oil products mentioned above are traded according to MEOMA‘s specifications (Table 10).
Labels:
commodity,
palm kernel oil,
palm oil,
specification
Mar 29, 2013
Palm Kernel Stearin : General Description
Palm kernel stearin is the high premium product from the fractionation
of palm kernel oil. The sharp solid fat content (SFC) profile indicates
its suitability for use in confectionery fats. The products produced in
Malaysia are consistent in quality and properties. They can be utilized
directly or after further improvement by hydrogenation to an even firmer
product. Palm kernel stearin, as with other palm kernel products, forms
eutectic mixtures with pure cocoa butter, and thus can be mixed with
the latter in confectionery products in small amounts. The
characteristics of palm kernel stearin are shown in Table 9.
Labels:
palm kernel oil,
palm kernel stearin,
palm oil
Mar 28, 2013
Palm Kernel Olein : General Description
Palm kernel olein is the liquid fraction of palm kernel oil obtained
when the oil is fractionated. The chemical characteristics are given in
Table 8. The solid fat profile shows that the olein melts by about 25°C,
compared to palm kernel oil which melts at 28°C–30°C. The oil can be
hydrogenated, giving a sharper melting profile, enabling its use in
coating fats. The oil is also very useful for margarine fats when
interesterified with palm stearin.
Labels:
palm kernel olein,
palm oil
Mar 27, 2013
Palm Kernel Oil : General Description
Palm kernel oil is obtained from the kernel of the oil palm fruit. Its
composition and properties differ significantly from palm oil. Palm
kernel oil is similar to coconut oil in terms of composition, and is
produced by mechanical extraction of the kernels which are pre-dried in
palm oil mills through a partial vacuum process. The quality of the oil
is excellent, with free fatty acids of the crude oil generally below 2%.
It is light yellow in colour and is refined physically to produce a
very light coloured oil used for both edible and inedible purposes. The
oil is also semi-solid at ambient temperatures. It can be further
fractionated to yield a high value fraction - such as palm kernel
stearin with good melting properties. The sharp melting profile also
indicates that the oil is highly suitable for confectionery
applications. Due to its rapid crystallization behaviour, it is often
used in enrobing or dipping products. The composition of the oil is
shown in Tables 6 & 7.
Labels:
palm kernel oil,
palm oil
Mar 26, 2013
Palm Mid Fraction : General Descriptions
Palm mid fraction (PMF) is a fraction of palm oil which is high in POP
triglyceride. It is obtained through re-fractionation, either from the
palm olein or palm stearin. The high POP content results in a sharp
melting profile and a slip melting point of about 35°C-36°C. This
enables the oil to be utilized in confectionery fats.
Labels:
palm mid fraction,
palm oil
Mar 25, 2013
Palm Stearin : General Description
Palm stearin is the solid fraction from the fractionation of palm oil.
It can be used for obtaining palm mid fractions (PMF) and also in blends
with other vegetable oils to obtain suitable functional products such
as margarine fats, shortenings, vanaspati and others. Palm stearin is a
useful natural hard stock for making trans-free fats. Besides edible
usage, palm stearin also possesses suitable properties for making soaps
and formulating animal feeds. It is also an excellent feed stock for oleochemicals. Specifications are given in Malaysian Standard MS
815:2007 (Table 4)
Labels:
palm oil,
palm stearin
Mar 24, 2013
Palm Olien : General Description
Palm olein is the liquid fraction obtained from fractionation of palm
oil. The fractionation process involves a physical process of cooling
the oil under controlled conditions to low temperatures, followed by
filtration of the crystals through membrane press. The liquid olein and
solid stearin are products of fractionation, and they are the major
products exported.
Palm olein is fully liquid at ambient temperature in warm climates.
It can be blended with various vegetable oils in different proportions
to obtain liquid oils which can withstand lower temperatures. For
example, blends of palm olein with more than 70% soft oils such as
soyabean oil, corn oil or canola oil remain clear at 0°C for at least 5
hr. Oxidative stability of soft oils are also extended and improved by
the palm olein.
Basically, there are two major grades of palm olein: standard olein and
super olein (iodine value greater than 60). The standard olein has an
iodine value of about 56-59 and cloud point of 10°C max. The
specifications are given in Malaysian Standard MS816:2007(Table 3).
Super olein is more suited to cooler climates and has cloud points of
about 2°C-5°C.
Properties of Palm Olein (standard grade)
Both normal palm olein and super olein are suitable as cooking oils,
especially for deep fat or shallow frying. The high stability of the oil
makes it exceptionally suitable for frying purposes. A high content of
tocotrienols is generally present in oleins, being partitioned
preferentially into this phase during fractionation. Sold fat content
shows that the oil is liquid at 20°C-25°C.
Properties of Super Olein
Super olein has a higher iodine value of 60 or above. These oleins
have better clarity and lower tendency to turn cloudy compared to normal
olein. Solid fat content data shows that the olein is generally clear
at 17°C. It is interesting that super oleins with iodine value above 62
have much lower solid fat content. These oleins are also suitable as
cooking and frying oils. Blending normal or super olein with unsaturated
oils results in mixtures with different compositions and clarity to
cater for different market requirements.
Labels:
palm oil,
palm olein
Mar 23, 2013
Palm Oil : General Description
Palm oil is extracted from the mesocarp of the fruit of an oil palm
species called Elaeis guineensis. In Malaysia, the high yielding tenera,
which is a cross between dura and pisifera species, is the most
commonly cultivated palm tree. The Malaysian palm oil contributes to
about 13% of total vegetable oil production in the world in 2011.
Basically, there are two main products of the palm oil industry – palm
oil and palm kernel oil. Out of these, many products could be derived.
Crude palm oil is normally processed by a physical refining process in
which the oil is turned into a golden yellow refined oil for further end
use applications.
Properties of Palm Oil
Palm oil has a balanced fatty acid composition in which the level of
saturated fatty acids is almost equal to that of the unsaturated fatty
acids. Palmitic acid (44%-45%) and oleic acid (39%-40%) are the major
component acids, with linoleic acid (10%-11%) and only a trace amount of
linolenic acid. The low level of linoleic acid and virtual absence of
linolenic acid make the oil relatively stable to oxidative
deterioration. Several surveys conducted by MPOB have showed that the
Malaysian palm oil has a narrow compositional range. The specifications
for the palm oil are given in Malaysian Standard MS814:2007 (Table 2).
Palm oil is unique among vegetable oils because it has a significant
amount of saturated acids (10%-15%) at the two-position of its
triglycerides. The appreciable amounts of disaturated (POP and PPO) and
monosaturated (POO, OPO and PLO) allow it to be easily separated into
two products; palm olein and palm stearin. A wide range of fractions
with different properties to suit requirements of the food industry is
made available through dry fractionation.
Labels:
elaeis guineesis,
palm oil
Mar 22, 2013
History: Palm Oil Activities Photo, Part Three
at La France au Dahomey
Scene: Sleeping Place in Angola. Meat Drying in the Sun. Tree: Euphorbias and Palm Oil
From Sketches Capt. H. Need, R.N.
Mar 21, 2013
Mar 20, 2013
Mar 19, 2013
Exports of Palm Oil & Palm Kernel Oil
Palm oil is the most traded oil in the world. In 2011, its exports
reached almost 39.04 million tonnes of which Malaysia’s share was 46%.
To add value to crude palm oil and make it ready for human consumption,
Malaysian manufacturers have installed the most extensive and efficient
refining and fractionation facilities. This had been most successful
during the years of 1974 to 1999, when the exports of processed palm oil
grew from 0.9 to 8.9 million tonnes. In 2011, Malaysia’s export of palm
oil rose to 17.99 million tonnes, after reaching a high of 16.66
million tonnes in 2010. Similar trend in export of palm kernel oil was
seen in the same period, with the volume reaching 1.17 million tonnes in
2011.
Labels:
palm oil,
palm product,
plantation
Mar 18, 2013
Production of Palm Oil & Palm Kernel Oil
Palm oil production in Malaysia has increased over the years, from 4.1
million tonnes in 1985 to 6.1 million tonnes in 1990 and to 16.9 million
tonnes in 2010. It reached 18.9 million tonnes in 2011. The production
is projected to reach 19.4 million tonnes in 2012. The Malaysian palm
oil industry easily meets the local oils and fats demand, and the excess
can be exported. Palm kernel oil production in 1999 was 1.3 million
tonnes, and reached 4.7 million tonnes in 2011. Prior to 1970, most of
the palm kernel produced was exported. Since 1979, they were crushed
locally to produce crude palm kernel oil and palm kernel cake.
Malaysia is now the second largest producer of palm oil in the world;
after being overtaken by Indonesia in 2006. Since 1985, palm oil has
become the second most consumed oil in the world, after soyabean oil.
Malaysia’s share of global production in 1999 was 51% but in 2011, it
decreased to 38%.
Table 1 shows the productivity of various oilseed crops in terms of
their oil content and oil yield. It is evident that the oil palm is the
highest yielding oil crop, capable of producing 4.27 t of palm oil and
palm kernel oil per hectare per year.
Labels:
commodity,
investment,
palm oil
Mar 17, 2013
Oil Palm in Malaysia
Oil palm (Elaeis guineensis) was first introduced to Malaysia as an
ornamental plant in 1870. Since 1960, planted area had increased at a
rapid pace. In 1985, 1.5 million hectares were planted with palm tree,
and it had increased to 4.3 million hectares in 2007. It has become the
most important commodity crop in Malaysia. As of 2011, the total planted
area was 4.917 million hectares.
The oil palm planted currently is the tenera hybrid which yields about
4.0 t of palm oil per hectare, together with 0.5 t palm kernel oil and
0.6 t palm kernel cake. Oil palm has an economic life of about 25 years.
The harvesting of the palm could begin 30 months after field planting.
The palm fruit is about the size of a small plum and is borne in
large bunches weighing between 10 kg - 50 kg. A bunch can have up to
2000 fruits, each consisting of a hard kernel (seed) within a shell
(endocarp) which in turn is surrounded by a fleshy mesocarp. The
mesocarp is made up of about 49% oil and about 50% kernel.
The two oils (palm oil and palm kernel oil) have very different
compositions. Palm oil (from the mesocarp) contains mainly palmitic acid
(C16:0) and oleic acid (C18:1); the two most common fatty acids in
natural oils and fats, and is about 50% saturated. Palm kernel oil is
more than 80% saturated and contains mainly lauric acid (C12:0)
Labels:
commodity,
estate,
palm oil,
plantation
Mar 16, 2013
Technical Specification of BioDiesel
1. Can palm biodiesel be used directly in diesel engines?
Yes. Neat palm biodiesel (straight non-mixed biodiesel) can be
used as fuel in diesel engines without any engine modifications. It can
also be blended in any proportion with petroleum diesel.
2. What is the quality of the palm biodiesel produced using our homegrown technology (MPOB technology)?
The quality of the palm biodiesel produced using MPOB biodiesel
production technology meets the stringent specifications of
international biodiesel specifications of ASTM D6751 and EN 14214.
3. What will happen to our car engines if we revert to petroleum diesel after using palm biodiesel?
The car engine should encounter no problem as studies have shown that
palm biodiesel and petroleum diesel can be blended in any proportion.
Field Trials Using Mercedes Benz (OM352) Diesel Engines
Mounted on Passenger Buses
Mounted on Passenger Buses
4. What is Mercedes-Benz AG view about palm biodiesel?
One of the most exhaustive field trials on the use of palm biodiesel
as diesel fuel was conducted by Mercedes-Benz in collaboration with MPOB
(then PORIM) and Cycle & Carriage. A fleet of 30 Mercedes-Benz
buses with OF 1313 chasis and OM 352 engines were used for the trial.
The buses covered mileages of up to 300,000 to 351,000 km each. The
trial was conducted from June 1990 to July 1995. Followings were
Mercedes-Benz’s conclusions:
‘The test showed that OF 1313 buses with OM 352 engines which have
been actually designed for operation with diesel fuel can just as well
be operated with palm biodiesel or a blend of palm biodiesel and
petroleum diesel. This applies both to the engine performance and
long-term operation. The results of the engine performance for the OM
352 engines can be translated to other direct-injection engines.’
Labels:
bio-diesel,
commodity,
investment,
machineries,
palm oil
Mar 15, 2013
History: The Tanks & Bunkers
Tanks (for Commercial Supremacy) of Palm Oil at Kinshata, Congo.
Finally, one word about the packing and transport. Care should be
taken that kernels do not cause a fire on board ship. In Nigeria six
sacks of palm kernels were submitted by the police department for
investigation as to the cause of a fire which occurred in the hold of a
ship loading in the Lagoon. The fire seems to have broken out in several
separate places in the cargo, which consisted of bags of kernels
solidly packed.
Labels:
commodity,
history,
investment,
palm oil
Mar 14, 2013
History: The Fat Stock
Up-to-date Modern Machinery for dealing with Palm Oil and Kernels at La Societe des Huileries du Congo.
Fed in mixture with locust-bean meal, it is taken readily by
stock, and no difficulty need be experienced in storing cake containing a
comparatively large percentage of oil."
The County of Northumberland Education Committee has issued a very valuable report on palm-kernel cake and meal, and coconut
cake compared with Soya cake for fattening cattle and sheep. The trials
were carried out at the County Agricultural Experiment Station, Cockle
Park. The summary results were:-
Standard Ration. |
Palm Kernel Cake Ration | Palm Kernel Meal Ration. | Coconut Cake Ration. | |
Bollocks, . Heifers, . Average, . | Lbs. 16.50 8.92 12.71 |
Lbs. 12.44 10.00 11.22 | Lbs. 14.19 9.25 11.72 |
Lbs. 15.70 7.42 11.56 |
The cakes and meal were kept in the granary and were in quite good condition after being stored for some months.
In some previous trials palm-kernel cake gave the cattle more glossy
coats and more ' bloom," but in these trials no such effect was produced
on the fattening cattle or on the young stirks.
Better average gains were given by those wintered inside than those
wintered outside, but at the end of March practical valuers attached
30s. a head more value to those wintered outside, as they had better
coats of hair and were more promising grazing cattle. Palm-kernel meal
gave better results than palm-kernel cake with these young cattle,
although the meal contained less than 2 per cent, of oil and the cake
nearly 6 per cent. The gains per week were quite satisfactory for such
store cattle in winter, and each lot went through the winter well.
The sheep used were three parts bred hogs and had been bred near
Rothbury in 1915. All the lots made satisfactory gains, which indicated
palm-kernel cake and palm-kernel meal as suitable foods for fattening
sheep. Again palm-kernel meal gave a better result than palm-kernel
cake.
The fattening bullocks made average net gains of from £3 to £6 a
head. Their live weight value increased from 47s. to 62s. a cwt. during
the fattening period. The fattening heifers made average net gains of
50s. to 64s. a head. The net gains per head for the stirks varied from
10s. to 23s., and their value as stores increased from 42s. 6d. a cwt.
at the beginning of the winter to 48s. at the end. The fattening hogs
made net gains per head of from 3s. to 5s., and improved in live weight
value from 5 1/2|d. to 6 1/4d. a lb. during the fattening period.
Palm-kernel meal is found to be an excellent basis for a pig meal,
and as more oil is obtained from palm kernels by means of the extraction
process of which palm-kernel meal is the by-product, it was also of the
greatest importance to test extracted palm-kernel meal as a
feeding-stuff.
The following table gives the composition of palm-kernel cake in
comparison with coconut, linseed, and cotton-seed cakes :Constituents
per Cent.
Soya Cake. | Egypt Cotton Cake. |
Coconut Cake. | Palm-Nut Cake. | Palm-Kernel Meal. | Maize. | |
Moisture, | 10.40 | 11.60 | 11.65 | 11.00 | 12.40 | 14.30 |
Oil, ... | 6 03 | 4.07 | 8.37 | 5.40 | 1.35 | 4.54 |
Albuminoids, . | 43.85 | 24.30 | 21.75 | 21.00 | 18.81 | 9.89 |
Carbo-hydrates, | 29.97 | 34.33 | 41.96 | 43.2 | 40.94 | 68.20 |
Fibre, . | 4.60 | 20.5 | 10.75 | 15.78 | 22.60 | 1.47 |
Ash, Nitrogen, | 515 | 5.55 | 5.52 | 3.70 | 3.90 | 1.00 |
100 00 | 100.00 | 100.00 | 100.00 | 100.00 | 100.00 | |
7.02 | 3.89 | 3.48 | 3.36 | 3.01 | 1.58 | |
Sand, | 0.65 | 0.70 | 1.05 | 0.75 | 0.80 | none |
Digestible oil, . | 5.5 | 3.8 | 81 | 5.2 | 1.3 | 4 0 |
Digestible true albu- | ||||||
minoids, | 37.7 | 19.9 | 16.5 | 17.5 | 15.6 | 6.7 |
Digestible carbo-hy- | ||||||
drates and fibre, | 21.6 | 28.6 | 41.5 | 46.1 | 49.4 | 65.4 |
Starch equivalent, | 67 | 47 | 80 | 75 | 66 | 82 |
Another product of the oil palm which is not so generally known is
fibre ; this fibre is of very good quality, and realises as much as £60 a
ton on the Liverpool market.
It is the only fibre that is sufficiently fine and strong to make
fishing lines, and this is the only use to which it is put by the
natives. It is obtained from the young pinnae, the older leaves being
too strong and coarse to permit the hand-extraction of the fibre.
The process of extraction is laborious, and, therefore,
unremunerative, the cost of the production being as high as £75 a ton.
There remains, however, a possi-pility that a mechanical or a chemical
process may be introduced to separate the fibre from the pinnae cheaply.
The tendency in the palm oil and kernel trade is to have large
factories and mills on the spot for treating the material, and,
therefore, a few words are necessary on this subject. First, the
selection of a site for an oil-palm factory necessitates a careful
examination of the productivity of oil palms in the vicinity.
Secondly, factories requiring large supplies of palm fruit near at
hand will probably have to resort to plantation methods, in which case
the choice of the best variety of palm for planting will be essential.
Thirdly, a factory requiring 5 tons of palm fruit daily and producing
from about | to 1 ton of palm oil, will require about 30,000 trees (say
80 to the acre). This is based upon the calculation that, as the fruit
heads consist of only 64 per cent, of fruit (the remainder being useless
fibrous stem, bracts, etc.), it would be necessary to collect and
transport to the factory nearly 8 tons of fruit heads daily, or, taking
the number of working days in the year as 200, and thus allowing for the
fact that the palms do not bear fully throughout the year, over 1,500
tons per annum.
Smart (Committee on Edible and Oil-producing Nuts and Seeds, Minutes
of Evidence, 1916) states that an area of 14 square miles (about 9,000
acres) would be desirable for the establishment of a factory working
10,000 tons of fruit a year, but that such an area in full bearing would
produce over 25,000 tons of fruit a year, or 1,000 tons of fruit per
annum from 360 acres, which agrees closely with the figure arrived at
above. It is obvious that large factories would require considerable
areas even under plantation conditions, but that under the present
conditions, where the trees are largely wild and irregularly distributed
and where it is necessary to allow for bad seasons, the loss of fruit
owing to animal and human depredations and other eventualities, a much
larger area would be required. From the above considerations it is
evident that even a moderate-sized factory must be located in the centre
of a large oil-palm area, and that considerable quantities of fruit
must be collected and transported over long distances, necessitating a
good supply of cheap labour and adequate transport facilities.
Labels:
commodity,
crude oil,
history,
investment,
transport
Mar 13, 2013
History: The Commercial Produced
This was done by Germany putting a heavy tariff of £6 a ton on refined edible oils,
importing the palm kernels free, and charging her own manufacturers and
countries with whom she had special treaties, an extra price which
enabled her to undersell the British market. She also captured the
Canadian market, although Liverpool enjoyed exceptionally low freight to
Canada. Before the war, also, Britain imported margarine to the extent
of 1,518,297 cwts. in 1913, value £3,917,701. Of this amount 1,483,417
cwts. came from Holland. Now Britain is making her own margarine from
her own raw material, and as it was being bought retail at from 7d. to
Is. per lb., while butter was costing 2s. to 2s. 6d., the gain to the
consumer at home is great.
Messrs. Lever now have their own steamers running between West Africa
and Liverpool for their trade in kernels and oil. In Sierra Leone
alone, the palm kernels exported in 1917 reached the record figure of
58,000 tons.
The following table gives the range of the principal constants of commercial palm kernel oil.
The corresponding figures for coconut oil
are added for comparison :-
Commercial Palm Kernel Oil. |
Coconut Oil. | |
Specific gravity 99°/15°, | 0.873 | 0.874 |
Iodine value, per cent., | 10.3 to 17.5 | 8.0 to 10.0 |
Saponification value, | 242 to 255 | 246 to 268 |
Titer test, | 20.0° C. to 25.5° C. | 21.2° C. to 25.5° C. |
Hehner value, | 911 | 82.4 to 90.5 |
Reichert-Meissl value, | 5.0 to 6.8 | 6.6 to 7.5 |
Polenske value, | 18.0 | |
Yield of oil, | 46.7 to 52.5 | 64.5 to 74.7 |
When the weight of a cask of palm oil is ascertained, and in invoicing the same to the buyer in this country, 16 lbs. per cwt., or one-seventh of the whole, is deducted as representing the weight of the cask.
This is an agreed figure and applies only to such casks as are termed
" regular," and comply with a certain measurement. In the case of palm
kernels, if these are shipped in bags, the actual weight of the bags is
ascertained by trial, and this weight is deducted from the gross weight
of the kernels. The usual tare is 13 lbs. for five bags ; when shipped
in bulk there is no tare.
An ingenious and simple nut-cracking machine has been devised
recently by J. O. Drews. It consists of a pair of finely corrugated
steel jaws, one of which is fixed vertically to the frame of the
machine, while the other is moved by means of a specially constructed
cam. The moving jaw has its corrugated face formed at a slight angle to
the face of the fixed jaw ; the space between the jaws is, therefore,
wider at the top than at the bottom, so that larger nuts dropped between
the jaws lodge near the top and small nuts near the bottom. In working,
the moving jaw takes up three consecutive positions : (1) discharging,
fully open, allowing the broken nuts to fall through ; (2) feeding,
partly closed ; (3) cracking, a small auxiliary cam mounted on the main
cam engages with the operating rod of the moving jaw, causing the latter
to take a short, sharp movement and to crack the nut-shells without
breaking up the kernels.
The nuts are fed to the jaws by means of a sloping tray ending in a
series of shaped bars mounted at right angles to and above the faces of
the jaws. A series of -shaped bars mounted on a shaft rotate between the
bare on the feed tray, pick up a row of nuts, and throw them between
the jaws. The machine is light, simple, and strong, and seems to work
well.
The working of another new palm-nut-cracking machine devised by Mr.
Kent Johnston has been demonstrated recently in Liverpool. This machine
works on the centrifugal plan, but differs from other centrifugal
machines in that the nuts are flung from one ribbed rotating disc or
drum into or against another disc rotating in the opposite direction.
The machine is said to work satisfactorily, and weighs 130 lbs., being
of convenient size for transport.
Every such effort to get the most out of kernels will probably be
welcomed by merchant and native alike, especially as soap-makers and
margarine-makers, and other users of kernel oil are calling for a
contract in which kernels will be valued according to their oil
con-tents, anything containing less than 48 per cent, of oil to be
penalised.
Palm-kernel cake is the residue from the kernels of the nuts of the
West African oil palm after expression of the oil.* More than
one-quarter million tons of nuts have been for the past few years
annually exported from West Africa, but until the outbreak of the war,
and the consequent closing of the German ports, this huge trade was
almost entirely in German hands. A small quantity of the nuts was
imported into Britain, but almost all the cake left from the extraction
of these was exported to the Continent, where it has always commanded a
considerably higher price than in this country.
" Expression " is the more correct term when the material is crushed
in a press and the oil squeezed out, " extraction " when oil is
dissolved by suitable solvents (e.g., benzine). Solvent extracted oils
are now used extensively for edible purposes.
As far back as 1861, at the Royal Agricultural College, Cirencester,
it was experimentally established that kernel cake was good stuff for
cattle, but the Germans discovered that palm kernel cake given to
milking cows would increase the amount of butter fat by as much as over
1/4 per cent., so that by giving it to their cattle they were able to
get as much butter from nine cows as before it took ten cows to produce.
For that reason throughout the German Empire for many years palm kernel
cake has been more valuable than it has been in England.
At the end of 1914 there were only two mills in Britain dealing with
palm kernels, and their combined capacity amounted to only 70,000 tons
per annum. Since then, however, a considerable development in this
industry has taken place, and new mills (e.g., at London and Hull) have
been erected capable of dealing with large quantities, so that, in the
near future, very large stocks of palm-kernel cake will be at the
disposal of the home feeder.
For the purposes of experiment, 2 tons of the cake were supplied by
Messrs. Lever Brothers, Port Sunlight, who, in connection with their
industry, crush a considerable quantity of palm kernels. These
experiments have shown that palm-kernel cake is very highly digestible,
and that its productive value is much higher than its chemical analysis
alone would lead us to believe. For this reason three cakes were used in
equal quantities throughout the experiment. For the purposes of the
experiment, thirty head of cattle, eighteen heifers, and twelve
bullocks, all cross-bred two-year-olds, were used. These were divided
into three lots of ten each-each lot consisting of six heifers and four
bullocks. For a (Messrs. Lever Bros.) short time before the commencement
of the experiment they underwent a preparatory period of feeding, in
order to accustom them to the experimental foods- Lot I. getting linseed
cake, Lot II. decorticated cotton cake, and Lot III. palm-kernel cake.
The cakes were fed in mixture with locust-bean meal, and were from the
first taken readily by all the animals. The experimental period, which
extended to eighty-four days, was divided into three periods of
twenty-eight days each, the animals being weighed at the commencement,
and again at the end of each period. The final conclusions reached were
:"I. Fed in the same quantities, palm-kernel cake may be expected to
give equally as good a return in live weight increase as linseed cake or
decorticated cotton cake, and at present prices it gives a better
monetary return than either of these.
Labels:
commodity,
history,
investment,
palm oil
Mar 12, 2013
History: Starting to Patented the Machine
The Germans were keen on introducing European methods of improvement.
At the Agu plantation in Togoland, for example, the process employed
there extracted the best palm oil obtainable, containing only 5 to 6 per
cent, of fatty acid. And only as late as July 4th, 1914, Direktor
Hupfield, of Togoland, told the Third International Congress of Tropical
Agriculture that increase in exportation might be attained by (1) an
extension of the districts capable of exporting by improvements in the
means of transport ; (2) a more intensive utilisation of the existing
palms through better methods of cultivation ; (3) a better utilisation
of the crops obtained through improved methods of prepara-tion ; (4) an
increase in the existing number of palms by increased activity of the
present producers or the introduction of fresh producers ; and (5) methods of preparing the crop by machinery which have been elaborated within the last decade.
Both British and French are now taking up the matter more seriously,
and several British firms, notably Lever Bros, and the Co-operative
Wholesale Society, have taken up large concessions under European
management.
Several important organised efforts have now been made to supplant
the wasteful native method for recovering the yellow oil from the
pericarp, by establishing modern plants within the area in which the oil
palm flourishes. These modern plants offer one of the most favourable
opportunities for the investment of capital, as the native labourer will
soon find that the collection of fruit for these establishments is
easier and more profitable than attempting to extract the oil himself.
At the same time, users of palm oil in Europe will be furnished with a
product which, on account of the large proportion of glycerine it
contains and better average condition, will be of greater value than the
variable and uncertain product that is now shipped by the West African
native.
The cost of extraction by the native methods is from £10 to £12 a
ton. Half that estimate should cover the cost by machinery under
European management.
The problem of the mechanical extraction of palm oil has been
approached from two standpoints- (1) the construction of small, cheap,
portable machines capable of being worked by hand and of being
transported from place to place as required ; (2) the erection of
central factories dealing with large quantities of palm fruit by means
of heavy, power-driven machines.
At least two hand-operated machines, very similar in principle, have
been patented for the preparation of palm oil, in both of which the palm
fruits are placed in a cylinder with hot water and submitted to the
action of beaters, the oil and water being afterwards run off through a
grid or sieve. The " Gwira " machine patented by Eglen (English Pat.
3357/1909) has been experimented with on the Gold Coast. The other
machine, in which the palm fruit is beaten in hot water for extraction
of the oil, is that of Phillips, a native of Lagos ; an early model of
this machine was patented in 1907 (English Pat. 9733), and an improved
form in 1912 (English Pat. 18370). It consists of a smooth cylinder
mounted inside a cylindrical casing and around a shaft bearing beaters.
The outer cylinder carries a water tank with a valve to control the flow
of water, while the inner cylinder carries on the lower side a sliding
sieve to separate the oil and water from the nuts and fibrous waste ;
this arrangement of the sieve allows its removal so that the exhausted
material can be discharged through a space in the inner cylinder. This
machine was exhibited at the International Rubber and Tropical Products
Exhibition held in London in 1914, and according to the advertisements
issued at that time, it cost £5. Although little is known with regard to
the efficiency of oil extraction by this machine, it should prove
useful in econo-mising time and labour in the preparation of palm oil on
a small scale by natives.
The first power-driven machinery for cracking palm nuts is believed
to have been introduced into West Africa in 1877 by Mr. C. A. Moore, of
Liverpool, and was devised by Messrs. Mather & Piatt, Ltd., of
Salford. Hand machines were introduced about 15 or 20 years later.
In 1901 a prize offered by the Kolonial Wirtschaft-lichen Kommittee
of the German Kolonialgesellschaft (Verhand. Kol. Wirt. Kom., 1909, No.
1, p. 54) was awarded for a complete set of small machines constructed
by the firm of F. Haake in Berlin and designed to extract palm oil from
the fruit and also to crack the nuts and liberate the kernels. Plant
made by this firm was exhibited in 1909 in Berlin, and afterwards
erected at Mamfe on the Cross River (Cameroons). Similar plant was also
erected at Victoria in the Cameroons, and at about the same time a
French firm erected a plant of French make at Cotonou in Dahomey. These
early factories were all on a small scale, working about 5 tons of palm
fruit per day.
Subsequent power machinery falls into two classes-(1) those in which
the whole fruit is pressed without removal of the nuts, and (2) those in
which the fruit pulp is removed from the nuts and pressed alone.
Noteworthy among the former are (a) the machines devised by Poisson and constructed by Louis Labarre, of Marseilles ; (b) the mill devised by Hupfeld and constructed by Messrs. Humboldt, of Cologne ; (c) the machine patented by Hawkins.
The most prominent of the second class was, before the war, that of Haake, of Berlin. Other machines have been patented by Buchanan and Tyrell, and by Dyer and Innes-Ward.
Complete plant for the preparation of palm oil in which the pulp is removed from the nuts and then pressed is made by A. F. Craig & Co., Ltd., Paisley, Scotland ; A. Olier et Cie., Argenteuil, France ; and Louis Labarre, Marseilles. The plant constructed by the first-mentioned firm is known as the Caledonia dry plant, and differs in method of working from most of the existing processes in not steaming or boiling the fruit or pulp with water before expression of oil. It is claimed for this process that neither the fruit nor the oil comes in contact with water, so that even if fatty acid and glycerine occur in over-ripe fruit no glycerine is lost. The process of depericarping is effected by a machine patented by H. G. Fairfax (English Pat. 18050/1914).
The oil, after being boiled, yields a pleasant and yellow-coloured fat, which is sometimes eaten and relished by Europeans residing in West Africa. Most of it, however, is exported to Europe and used for various purposes by the soap-maker and the chandler, not to speak of war purposes. Some oil is harder than others, notably that from thin pericarps; the softer oil is of two qualities, (a) Lagos and (b) ordinary soft oil, both of these oils fetching from £3 to £4 per ton more than the harder quality.
Soap-makers and other users of palm oil are now demanding a contract for their requirements, based on purity and on the first grade of oil containing not more than 18 per cent of free fatty acids. Many of the inferior grades will thus become unmarketable, except at a seriously depreciated price.
The softer the oil and the more glycerine therein (which varies in inverse proportion with the acidity) the greater its value.
The chemical and physical constants of the palm oil of commerce are: -
The kernels or seeds contained in the nuts or "stones" of the oil palm are obtained by cracking the nuts by hand or by the aid of a nut-cracking machine, after the orange coloured palm oil has been extracted from the outer pulpy portion of the fruit. In Sierra Leone, this is, principally, the work of thousands of small farmers in the Colony and Hinterland, who, with wives and families, work at this industry during the season. Their produce is collected by agents and sub-agents representing the large trading firms.
The kernels are exported, and the expression of the kernel oil carried out in Europe. Palm kernel oil is white in colour and of rather softer consistence than palm oil. The kernel, when it reaches the mills, is treated either by the crushing or chemical extraction processes to obtain this oil. The oil forms about 50 per cent, of its contents, and has a very high commercial value, being sold at about £40 per ton in peace time, and at a much higher figure during war. Formerly employed solely in the manufacture of soap, candles, etc., palm kernel oil has latterly been more and more in demand among the makers of edible products, such as " nut-butter," chocolate fats, etc. Before the great World War, most of our supplies of this oil were imported from the Continent. Now that the question of the people's food supplies has become one of vital moment to the country, the production of large quantities of wholesome nut-butter, sold at almost one-third the price of ordinary butter, and manufactured entirely within our own borders from produce supplied by British Colonies, may be regarded as a factor of no small importance in furthering the national policy by facilitating domestic economy.
Before the war the Germans imported kernels from Liverpool, and then sent the oil back to that port and undersold the Liverpool crushers.
Noteworthy among the former are (a) the machines devised by Poisson and constructed by Louis Labarre, of Marseilles ; (b) the mill devised by Hupfeld and constructed by Messrs. Humboldt, of Cologne ; (c) the machine patented by Hawkins.
The most prominent of the second class was, before the war, that of Haake, of Berlin. Other machines have been patented by Buchanan and Tyrell, and by Dyer and Innes-Ward.
Complete plant for the preparation of palm oil in which the pulp is removed from the nuts and then pressed is made by A. F. Craig & Co., Ltd., Paisley, Scotland ; A. Olier et Cie., Argenteuil, France ; and Louis Labarre, Marseilles. The plant constructed by the first-mentioned firm is known as the Caledonia dry plant, and differs in method of working from most of the existing processes in not steaming or boiling the fruit or pulp with water before expression of oil. It is claimed for this process that neither the fruit nor the oil comes in contact with water, so that even if fatty acid and glycerine occur in over-ripe fruit no glycerine is lost. The process of depericarping is effected by a machine patented by H. G. Fairfax (English Pat. 18050/1914).
The oil, after being boiled, yields a pleasant and yellow-coloured fat, which is sometimes eaten and relished by Europeans residing in West Africa. Most of it, however, is exported to Europe and used for various purposes by the soap-maker and the chandler, not to speak of war purposes. Some oil is harder than others, notably that from thin pericarps; the softer oil is of two qualities, (a) Lagos and (b) ordinary soft oil, both of these oils fetching from £3 to £4 per ton more than the harder quality.
Soap-makers and other users of palm oil are now demanding a contract for their requirements, based on purity and on the first grade of oil containing not more than 18 per cent of free fatty acids. Many of the inferior grades will thus become unmarketable, except at a seriously depreciated price.
The softer the oil and the more glycerine therein (which varies in inverse proportion with the acidity) the greater its value.
The chemical and physical constants of the palm oil of commerce are: -
Specific gravity at - |
• • • |
0.9209 to 0.9245 |
|
|
24° to 42.5° C. |
Saponification value, |
■ • • |
196.3 to 205.5 |
Iodine value, |
|
53 to 57.4 |
Reichert-Meissl value, |
• |
0.86 to 1.87 |
|
|
94.2 to 97 |
Solidifying point of fatty acids varies from 35.8° to 464° C, usually |
||
44.5° to 45.0° C. |
|
|
The kernels or seeds contained in the nuts or "stones" of the oil palm are obtained by cracking the nuts by hand or by the aid of a nut-cracking machine, after the orange coloured palm oil has been extracted from the outer pulpy portion of the fruit. In Sierra Leone, this is, principally, the work of thousands of small farmers in the Colony and Hinterland, who, with wives and families, work at this industry during the season. Their produce is collected by agents and sub-agents representing the large trading firms.
The kernels are exported, and the expression of the kernel oil carried out in Europe. Palm kernel oil is white in colour and of rather softer consistence than palm oil. The kernel, when it reaches the mills, is treated either by the crushing or chemical extraction processes to obtain this oil. The oil forms about 50 per cent, of its contents, and has a very high commercial value, being sold at about £40 per ton in peace time, and at a much higher figure during war. Formerly employed solely in the manufacture of soap, candles, etc., palm kernel oil has latterly been more and more in demand among the makers of edible products, such as " nut-butter," chocolate fats, etc. Before the great World War, most of our supplies of this oil were imported from the Continent. Now that the question of the people's food supplies has become one of vital moment to the country, the production of large quantities of wholesome nut-butter, sold at almost one-third the price of ordinary butter, and manufactured entirely within our own borders from produce supplied by British Colonies, may be regarded as a factor of no small importance in furthering the national policy by facilitating domestic economy.
Before the war the Germans imported kernels from Liverpool, and then sent the oil back to that port and undersold the Liverpool crushers.
Labels:
commodity,
history,
machineries,
palm oil,
palm oil mill
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