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Mar 11, 2013

History: Palm Oil First Commodity


First, perhaps, in commercial importance, among the oil products of West Africa, is that of the oil palm; there is an enormous supply of this commodity in the country which at present rots on the ground, and which might be turned to profitable account by very shrewd enterprise, working on more economical lines than the majority of present plantation companies in West Africa. The oil palm,* which is indigenous to West Africa, from Senegal and Bissagos on the north to the Congo Basin and Angola on the south, is most prolific from Sierra Leone to the Cameroons from the seaboard towards the interior, diminishing in those districts where the climate becomes drier, or where rocky and mountainous tracts intervene. It is rarely found beyond 200 miles from the coast. The most suitable situation is where the soil is generally moist. Swampy, ill-drained land is not favourable. In those parts of the country where there is gravelly laterite over a deep substratum of syenite, trees may abound in considerable numbers, but the trunks of such trees do not acquire the same thickness as those growing in damper or lighter ground. No distinct varieties are recognised by the natives, although distinctive names are applied to the same fruit in different stages of development. Yet there is great disparity between oil palms, both in yield and quality, to the extent of 30 per cent. Some have thin pericarps, yielding less oil and more kernels- e.g., in Sierra Leone-others have thin-shelled kernels and thicker pericarps. The oil palm does not thrive in heavy forest, but in open valleys with low undergrowth. The seeds or nuts, which are large and heavy, are distributed by the agency of birds and mammals.

The full-grown oil palm attains a height of about 60 feet, and consists of a stem covered throughout its length with the bases of dead leaves, and bearing at the apex a crown of large, pinnate leaves, each of which may be 15 feet long, with leaflets 2 feet or 3 feet long.
The tree is very slow growing, reaching a height of 6 inches to 9 inches in three years, 12 inches to 18 inches in four or five years, 8 feet in ten years, 13 feet to 14 feet in fifteen years, and attaining its full height of 60 feet in about 120 years.

The fruit is borne in bunches termed " heads" hands' or " cones," which are small and numerous when the tree first begins to bear, from the fourth to the eighth year, and larger but less numerous as the tree becomes older. The oil palm requires little cultivation; where-ever natives settle in previously uncultivated spots, they plant oil palms, and, as they rarely cut these down when subsequently clearing their fallow ground, the number of such trees increases from year to year.
Where, however, the oil palm has received the attention of the plantation, as in French Guinea (and in the Krobo district of the Gold Coast before the cocoa boom set in), the palm groves are in a more flourishing condition, and have yielded better results. The cocoa trees in the Krobo district were first planted as catch-crops between the palms, but, proving more lucrative, have become the main crop.

In French Dahomey every encouragement is being given by the Government to the oil palm industry among the natives, and the result has been to make this one of the most Flourishing of the African colonies which France possesses on that continent.
In Nigeria, the British Government has encouraged more careful planting of palms, with the result that oil from these districts fetches the best price. In Liberia, a British syndicate is interesting itself to produce good results.

On a plantation, the distance between palms should be not less than 25 feet, and catch-crops should not be grown after the tenth year.
Permanent crops such as cocoa and rubber are hardly suitable for interplanting with the oil palm unless the palm trees are at least 45 feet apart, when funtumia elastica and cocoa may be grown satisfactorily. A rotation of crops may be carried out where the palm trees are 25 feet apart with the following products :-Maize, manihot (cassava), ginger, ground nuts, tobacco, chillies, yams, native beans, and pine-apples. But before planting a large area of any one product the demand of local and European markets should be carefully studied. It is worthy of note, too, that local markets in West Africa are to-day worth attention, good prices being often realised for maize, cassava, ginger, native beans, and yams. The returns from the sale of the catch-crop produce should help to pay for the necessary attention required by the permanent crops until they come into bearing, as well as to meet other working expenses of the estate.

Each tree from about 10 to 30 feet in height is calculated to bear at least seven cones of fruit, and in full bearing under good conditions the yield is from 8 to 10 bunches.* A record bunch has weighed 56 lbs. and contained 1,445 serviceable oil nuts. The yield per acre would be from 536 to 670 bunches from the eighth year, where palm trees are planted 25 feet apart, which gives 67 trees to the acre. The yield of oil per acre by European method of extraction would be from one to one-and-a-half tons of oil, exclusive of kernels. The quantity of kernels obtainable per tree would vary from 26 to 35 lbs. according to the variety, or from 15 to 21 cwts. per acre.

The natives remove a few of the lower leaves around the crown of the tree each year. This practice is supposed to increase the yield from 25 to 50 per cent., and is worth trial by Europeans.
To secure the cones, the natives have become expert climbers. The cones are cut with sharp knives, in order to detach the fruit. This fruit consists of (a) an outer covering or pericarp, which contains the palm oil of commerce, and (b) the palm nut. The pericarp often holds about 60 per cent, of its own weight of oil, and as this part is 40 per cent, of the whole, the amount of oil is about 24 per cent. The fruit, when freed from the cone, is placed in the sun for a few days and fermented by being stacked in heaps and covered by leaves for some days more. The release of the fruit from its fibrous case is thereby easier. In consequence of the fermentation, the glycerine (now worth £200 per ton), of which the palm oil, when produced from fresh fruit, contains as much as 10 per cent., is reduced to 5 or even a lower percentage, making, as may be imagined, a very serious difference in its market value.

According to Adam (Le Palmier a huile), an average yield of about 10 fruit heads, each weighing 13-2 lbs., and equivalent to 85 lbs. of fruit per tree per annum, may be counted on in districts favourable to the oil palm, such as Lower Dahomey. Farquhar (The Oil Palm and its Varietiesy) says that an average of five bunches is obtainable in favourable districts in Nigeria, each bunch weighing 31 lbs., but that the bunches are smaller in the dry zone and in dense forest. There is no doubt that the yields of fruit vary considerably in different localities.

Mar 10, 2013

History: Palm Oil Introduction

 Palm Oil, a fatty oil of the consistence of butter, of a rich orange color, sweetish taste, and odor like that of violets or orris root. It is the product of the fibrous fleshy coat of the drupe or stone fruit of the palm known as the elms Guineensis of W. Africa, belonging to the tribe of cocoanut palms. The same oil is also obtained in Brazil, Cayenne, and the West Indies, and is probably yielded by other species of palm besides that named. To obtain it, the negroes bruise the fruit and cover it with boiling water, upon which the oil rises and is skimmed from the surface. It retains the coloring matter of the fruit, which is removed in the subsequent treatment of the oil in the English factories, either by bleaching in shallow vats on the surface of hot water or by various chemical methods of treatment. Each drupe affording only about 1/16 of an ounce of oil, and each tree only 3 or 4 lbs. of it, an immense amount of labor must be expended in securing this product, and the forests of palm must be of great extent. The nuts were formerly rejected, but a clear limpid oil is now obtained from them, called palm-nut oil. - Palm oil is very extensively used in the manufacture of candles and soap, and in the various kinds of axle grease.

It melts to a very thin fluid at temperatures varying from 75° to 95° F.; the older it is, the greater is the heat required to melt it. By age and exposure it becomes rancid and whitish. In ether it is perfectly soluble, slightly so in cold alcohol, and in boiling alcohol dissolves readily, but separates on cooling. It consists of margarine, oleine, and a solid fat resembling stearine and called pal-mitine, which constitutes about two thirds of its weight. This substance is further reduced to palmitic acid and oxide of glycerine. The change takes place in saponification; and as these ingredients also exist uncombined in the commercial oil, this is in better condition than any other oil for the process of soap making. In the manufacture of candles, the oil, having been melted by steam pipes introduced into the casks, and freed from impurities, is mixed with one seventh to one sixth of its weight of sulphuric acid, and is briskly agitated for about two hours in copper boilers heated by steam to about 350°. The glycerine and sulphuric acid by their mutual reaction are thus decomposed and escape partially in carbonic and sulphurous acids, and the remainder by subsequent washing.

 The impure acids are next distilled in copper stills heated by steam injected at a temperature of 600°. The dark residue in the retorts is made by pressure to yield further portions of oil at the close of the distillation, and the black solid mass which remains is used for fuel. The distilled fat, when cooled to 50° or 54°, is broken into cakes 18 in. square and about 1 3/4 thick, which are distributed upon squares of coir or cocoanut matting, and these being piled upon each other are submitted to the action of a hydraulic press at a temperature of 75°. The fat thus obtained may be run at once into candles for the European markets; but for tropical climates it is again submitted to pressure at a temperature of 120°. The soaps made with palm oil retain the natural agreeable odor of the oil. - In Africa palm oil is eaten to some extent by the natives as a sort of butter. In medicine it is recognized as an emollient, and employed sometimes in friction or embrocation, though possessing no specific virtue over other oleaginous substances.

Mar 9, 2013

BioDiesel Solutions: FAQs 6 to 12

6. Is palm biodiesel a sustainable energy?
Generally, sustainable energy is about using energy wisely, and using energy produced by clean technologies or from renewable sources and causes no long-term damage to the environment. Palm biodiesel produced in Malaysia is from palm oil, which is produced in a sustainable manner and their use conserve our crude petroleum reserve and contributes to our own economy. Malaysian palm biodiesel is therefore a sustainable energy.

7. Palm oil: for food or for fuel?
The main proportion of palm oil will still be used for food. Malaysia together with Indonesia has agreed to gazette a total of 6 million tonnes of palm oil to be used as biofuel. Malaysia and Indonesia being the two largest palm oil producers in the world produced a total of 36 million tonnes of palm oil in 2007. In 2011, the combined production of Palm Oil for Malaysia and Indonesia was 42.81 million tons out of 50.32 million tons of the Global Production.
 8. Can palm oil compete with other vegetable oils as feed-stock for biofuel and biodiesel?
One of the important criteria for any vegetable oils to be used as biofuel is availability at competitive price. Palm oil meets this criterion perfectly. It is already common knowledge within the world of oils and fats that the development of the oil palm industry in Malaysia has been remarkable. Malaysia takes pride of the fact that within a relatively short period of time, we have become the world’s second largest producer and exporter of palm oil products in the international oils and fats market. Furthermore, the advantage which palm oil holds over other oils and fats lies in its productivity, yield and efficiency factors. Oil palm is the most productive oil bearing plant species known. The yield of palm oil per unit area is 5 to 10 times higher than rapeseed and soybean oil, respectively. Considering the comparative yields of various oil bearing crops, oil palm is clearly the most efficiently produced oil in the world today. When the world is looking at vegetable oils as renewable fuel, palm oil will undoubtedly stand out among other vegetable oils. This yield factor alone is adequate for the world to decide which vegetable oil should be produced to meet the expanding requirement for Greener and Cleaner Energy’ for its growing population.

9. What is the latest development of MPOB biodiesel production technology?
The technology has been licensed to two companies who will build and sell biodiesel plants based on MPOB technology. In 2008, these licensees have sold a total of 10 plants within and outside Malaysia.

10. What are the other potential applications of palm biodiesel in addition to being used as diesel substitute for transportation?
Palm biodiesel has many other applications besides being used as diesel substitute for transportation. It can be used as heating fuel in domestic and commercial boilers. Biodiesel exhibits better solvency power and thus is a better solvent than petroleum-based solvent. Palm biodiesel can also be used as feedstock for oleochemical industry such as α-sulphonated methyl esters for the production of liquid detergent.

11. Is Palm biodiesel economically viable?
Generally, it is not economically viable to use palm biodiesel in Malaysia as our petroleum diesel is relatively cheap. This is mainly due to the subsidy for petroleum diesel for transport given by our Malaysia Government. It is very feasible for overseas markets where the petroleum diesel is very expensive and price for biodiesel is high. This makes palm biodiesel very competitive as palm oil is cheaper than other vegetable oils.

12. Do you have palm biodiesel with low pour point to be used in temperate countries?
Palm biodiesel with low pour point (winter grade) that is suitable as diesel substitute in temperate countries has been successfully produced by MPOB. The normal palm biodiesel with pour point of + 15°C can only be used in tropical countries while the winter grade palm biodiesel (-21°C to 0°C) can be used in temperate countries to meet the seasonal pour point requirements (summer grade, 0°C; spring and autumn grades, -10°C; and winter grade, -20°C).