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Showing posts with label commodity. Show all posts
Showing posts with label commodity. Show all posts

Apr 22, 2013

Production, Transportation, Refining and Distribution of Palm Oil

What is actually involved in bring it to supermarkets and homes? It can be purchased in bottles and is popular in countries that have embraced it as a cooking oil. Some of us might not be aware that it can also be present in many of the products that we enjoy eating. Even many of the popular scented soap brands use Palm Oil as a major ingredient in the manufacturing process. Palm is plentiful and a major source of vegetable and cooking oil. If you happen to live in countries like Malaysia and Indonesia, you cannot help but notice that certain parts of the countryside are populated with millions of palm trees. Palm Oil has become a major commodity on the world market and it is a growing industry and can even be used to produce biofuel.

First of all the Palm Trees have to be picked. It is actually the seeds that contain the oil. These seeds are then crushed in a Mill and separated by process systems to produce something called CPO (crude palm oil).
Once the mill is satisfied with the quality of the oil it can be transported to refineries. If it is being transported by land it will most likely be kept in large containers on trucks. These trucks will deliver the product to refineries who will process it even further into purer oil. When palm oil is being delivered to refineries it is either sampled manually or goes through electronic "palm oil quality monitors"

CPO Refineries are always watching the price of the commodity which is also traded on the stock market so timing can be important.
Finally, these refined products are sold to agents and distributors in smaller quantities who then use the palm oil as a base product or a component of goods that will be found on supermarket shelves and used in homes.

Palm competes with other types of oil such as Canola and Sunflower Oil. The distribution of palm oil and palm oil related products will depend mostly on the preferences of end manufacturers of products which also can be influenced by consumer preferences. Palm for cooking is highly respected in countries like Thailand, Malaysia and Indonesia where it is commonly found in restaurant food. There are many benefits to using Palm Oil in these locations but one of the major benefits is that it will be competitively priced compared to other types of vegetable oil which might be costlier to import.
Article Source: http://EzineArticles.com/6147210

Apr 14, 2013

Executive Focus: CEO, Malaysian Palm Oil Council

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Tan Sri Datuk Dr. Yusof Basiron is CEO of the Malaysian Palm Oil Council (MPOC), a not-for-profit organization that aims to promote the market expansion of Malaysian palm oil and palm oil products. He spoke with The Prospect Group about palm oil's contribution to Malaysia's economy, the opportunities for Malaysian palm oil as a raw material for bio-fuel, and the negative connotation that has been placed on the palm oil industry by various NGOs.

Apr 4, 2013

Sustainable Palm Oil Developments In Malaysia, Part 5: Practices Adopted By Oil Palm Industry

Several practices have been adopted by the Malaysian oil palm industry to enhance the sustainability of the industry, such as:
  • Adopting Environmental Policies and requirements
  • Implementing Good Agriculture Practices (GAP)
  • Implementing Codes of Practices (COPs)
  • Completed MPOB LCA Studies along oil palm supply chain
  • Conservation efforts
Adopting Environmental Policies and requirements:
 
The oil palm industry in Malaysia is highly regulated according to the law of the land. These include laws pertaining to;
  • Land Matters:
    • National Land Code 1965
    • Land Acquisition Act 1960
  • Environmental Matters:
    • Environmental Land Conservation Act 1960 revised in 1989
    • Quality Act 1974 (Environmental Quality) (Prescribed Premises) (Crude Palm Oil) Regulation 1977
    • Environmental Quality (Clean Air) Regulation 1978
    • Environmental Quality (Prescribed Activities) (Environmental Impact Assessment) Order 1987
  • Labour and Employee Matters:
    • Labor Law
    • Workers’ Minimum Standard of Housing & Amenities Act 1990
    • Occupational Safety & Health Act 1977
  • Pesticide Use:
    • Pesticides Act 1974 (Pesticides Registration) Rules 1988
    • Pesticides (Licensing for sale & storage) Rules 1988
    • Pesticides (Labeling) Regulations 1984
    • Factories & Machinery (Noise Exposure) Regulations 1989
  • Wildlife Matters:
    • Protection of Wildlife Act 1972
Implementing of Good Agriculture Practices (GAP)
  • Recycling of oil palm biomass and optimization of fertilizer inputs
  • Adopting Zero Burning & Re-planting Policy: accumulation of soil carbon in the plantation
  • Land Management & planting of leguminous cover crops
  • High Conservation Value Forest (HCVF)
  • Integrated Pest Management
  • POME treatment system
Several of GAPs adopted by the Malaysian oil palm industry
  •  Maintain riparian reserve
  • Water management
  • Cover Crop
  • Zero burning policy
  • Organic fertilizer (EFB)
  • EFB as compost
Integrated Pest management (IPM)
  • Effective IPM system for the management of pest, diseases, weeds and introduced species
  • Use of natural predators & beneficial plants
  • Use of barn own to control rats
  • Use of natural biopesticides – Metarhizzium Bt to control pesticides (bagworm)
  • Decreased reliance on harmful chemical pesticides
  • Only approved chemicals are used when required
POME treatment system

Capturing biogas at oil palm mills produce electricity for supply to the national grid or for their own use at the mills. Biogas from mills contains 65% methane and 35% carbon dioxide. Implementing biogas capture facility will avoid biogas emission of about 17 million tonnes of CO2 eq.

Under National Key Economic Area (NKEA), all oil palm mills in Malaysia will be equipped with biogas capture facilities by 2020.
Status of biogas captures facilities as of April 2012;
  • Plants in operation: 51
  • Under construction: 20
  • Under planning: 109


Launching of Code of Practices throughout the supply chain by MPOB, in August 2007 by Minister of Plantation Industries and Commodities, covering 7 Codes of Practices (COPs):
  • Good Practice for Nursery
  • Good Agricultural Practice for Oil Palm Estates & Smallholdings
  • Good Milling Practice for Palm Oil Mills
  • Good Crushing Practice for Palm Kernel Crushers
  • Good Refining Practice for Palm Oil Refineries
  • Good Practice for the Handling, Transport and Storage of Products from the Oil Palm
  • Good Practice for Bulking Installations
MPOB LCA study for oil palm products including biodiesel had been completed.
  • Publication of LCA studies can be found under Biodiesel Resource
Conservation efforts in preserving biodiversity;
  • Malaysian Palm Oil Wildlife Conservation Fund (MPOWCF): US$ 5.6 million managed by Malaysian Palm Oil Council (MPOC).
Aims to:
  • Help finance appropriate wildlife and biodiversity conservation activities;
  • Study the effectiveness of conservation efforts on wildlife and biodiversity;
  • Promote our own initiatives on conservation and sustainability activities that will enhance the production of palm oil;
  • Help NGOs achieve their objectives on conservation,biodiversity and sustainability;
  • Enhance the promotion of conservation and sustainability initiatives for the benefit of the Malaysian Palm Oil producers and consumers throughout the world.
Kinabatangan River- Corridor of Life in Sabah
  • The Kinabatangan River is the longest river in Sabah and its landscape is very important for its biodiversity. It is home to over 250 bird, 50 mammal, 20 reptile, and 1,056 plant species. It is one of two places on earth where 10 primate species can be found together, including the orang-utan, proboscis monkey and the Bornean gibbon (the other apparently being in the Cuyabeno Reserve in Ecuadorian Amazonia).
  • The Malaysian oil palm industry is also working with WWF on the Corridor of Life. We fully support its vision towards sustainable development
Several new initiatives have emerged in pursuit of sustainability, and these include:
  • Publication of the Sustainability Manual for the oil palm industry developed by MPOB and the industry members.
  • Establishment of Tropical Peat Institute covering 3 areas of research which includes:
    • Inventory of peatland cultivation in Malaysia
    • Review on working program of GHG flux studies
    • Best management practice (BMP) of oil palm on peatland
  • International Research Collaboration
    • Collaboration with the Ministry of Housing, Environment and Spatial Planning and University of Wageningen in the Netherlands on the tropical peatland projects
    • Collaborative projects on biodiversity with the Netherlands
    • Collaborative projects on carbon emission studies
  • Introduction of the Roadmap for oil palm industry to enhance its competitiveness as part of oil palm NKEA (National Key Economic Area) covering 8 Entry Project Points (EPP).
    • EPP1: Accelerating the replanting of oil palm
    • EPP2: Improving Fresh Fruit Bunch (FFB) yield
    • EPP3: Improving workers’ productivity
    • EPP4: Increasing oil yield extraction
    • EPP5: Developing biogas at the palm oil mills
    • EPP6: Developing palm-based oleochemical derivatives
    • EPP7: Commercializing of second generation biofuels
    • EPP8: Expediting growth in food and health-based downstream segment. 
In addition, the industry-initiated Roundtable on Sustainable Palm Oil (RSPO) sees the active involvement of Malaysian oil palm plantation companies. To date, several Malaysian plantation companies have achieved RSPO-certification, including United Plantations Bhd, Business operating unit of Sime Darby Bhd (Sandakan Bay Strategic Operating Unit) and IOI Corporation (Pamol Plantation Group). 

Conclusion

Sustainable agriculture is not just environmentally sound land management practices, but is an integration of the three main goals of social responsibility, environmental health, and economic profitability. Malaysia is proud of being well on the way towards fulfilling the sustainable business triple bottom line of people, planet and profits. However, in pursuing the objectives of sustainability, the Malaysian oil palm industry does not want it to be abused as a trade barrier but welcomes a fair and balanced view on issues related to sustainability of palm oil.
 

Apr 3, 2013

Sustainable Palm Oil Developments In Malaysia, Part 4: Profit

In many developing countries, the development of natural resources is the only way to generate income necessary to meet the populations’ basic needs, let alone to make profit. The oil palm industry accounts for 5-6% of Malaysia’s GDP, and the importance of the industry to the country’s export earnings is very significant (Table 4)


Apr 2, 2013

Sustainable Palm Oil Developments In Malaysia, Part 3: Planet

In line with the element of protecting the planet, Malaysia places strong emphasis on the planet’s needs and is signatory to several international conventions, including the Convention on Biodiversity 1992 (CBD2), the International Tropical Timber Agreement, and the Charter of the Indigenous-Tribal Peoples of Tropical Forests.

The oil palm cultivation in Malaysia, is on legally designated agricultural land, and is only planted on land that is deemed suitable for long-term cultivation of this perennial crop. The rights of indigenous people’s and their land rights are protected by law. Hence, oil palm:

  • is not cultivated on land gazetted as forest reserves, national parks, wildlife or game reserves. Permanent forests, covering 55.6% of Malaysia’s land remains devoted to wildlife habitat and biodiversity conservation.
  • has seen fewer new plantings on degraded logged-over land zoned for agriculture
  • does not cause wanton forest destruction
  • is often converted from other agricultural land uses (Table 3)


As part of the commitment towards preserving biodiversity, the Malaysian Palm Oil Wildlife Conservation Fund (MPOWF) of RM 20 million had been set up and has contributed toward programmes to protect the wildlife surrounding oil palm plantations, surveys on orang utan populations in Sabah, the establishment of Orang Utan Island Infant care centre and toward the improvement of riparian reserves. The Malaysian oil palm industry is also working with WWF on the Kinabatangan - Corridor of Life. The Kinabatangan River is the longest river in Sabah and its landscape is very important for its biodiversity. It is home to over 250 bird, 50 mammal, 20 reptile, and 1,056 plant species. It is one of two places on earth where 10 primate species can be found together, including the orang-utan, proboscis monkey and the Bornean gibbon (the other apparently being in the Cuyabeno Reserve in Ecuadorian Amazonia).

The Malaysian oil palm industry has shown that conservation and development are two complementary objectives that can balanced through sustainable resource management, supported by a regulatory framework. Indeed, the oil palm industry is well and truly regulated with a series of legalisation that covers land, environment, wildlife, labour and employee matters as well as the use of pesticides.

Apr 1, 2013

Sustainable Palm Oil Developments In Malaysia, Part 2: People

One major element of the Bruntland Commission’s definition of sustainability is that the needs of the poor in all nations must be met – hence, sustainability efforts should address the eradication of poverty. In this, respect, Malaysia’s oil palm industry is a great success story. The Federal Land Development Authority (Felda), set up just over 50 years ago, was tasked with carrying out land development and resettling the landless in the country, and now has developed 853,313 ha of land and resettled 112,635 families (Ahmad Tarmizi, 2008).

More interestingly, Felda’s efforts have very successfully helped eradicate poverty amongst settlers, as illustrated by the data in Table 1. The success of the Felda scheme has helped ensure that the income levels of the scheme’s settlers has remained well above the national poverty line, with the gap between settlers’ mean income and the national poverty line widening consistently. 

The oil palm industry is a major source of employment, and as the planted area grew from 1.2 million hectares in 1980 to 4.69 million hectares in 2009 (a 3.9-fold increase) , the industry generated a 4.9-fold increase in employment (Table 2). Based on an estimated 5-persons per household, the total number of people in Malaysia dependent on the oil palm industry could well be around 2.26 million.

Hence, over the years, the oil palm industry has consistently contributed towards poverty eradication and narrowing of the income gap between rural and town-folk, created rural townships where workers reside and enjoy good quality of life with adequate social infrastructure (e.g. housing, health, religious facilities), contributed to social security and peace and reduced migration of labour force from the rural to urban areas.

Sustainable Palm Oil Developments In Malaysia, Part 1: Introduction


Sustainability, is a holistic concept, and encompasses three key elements, often referred to as the 3Ps. – the people, planet and profit. These key concepts are derived from the ‘Brundtland Commission’ (Brundtland, 1987) which stated that “sustainable development seeks to meet the needs and aspirations of the present generation without compromising the ability to meet the needs of those in the future.” Based on this definition, sustainability is all about the efficient management of present resources to meet future needs. In the context of the Malaysian oil palm industry, “sustainability is all about the long-term security of the supply chain if the oil palm business is to continue with brand values and consumer trust. The Malaysian oil palm industry strives to strike a holistic balance between social, environmental and economic needs of country and people by in addressing the need for
  • Social development of the Malaysian people
  • Conservation and management of the environment
  • Ensuring progress of the nation as a whole via economic development
Proper management of natural resources would help protect their biological production potential and help maintain future options for their use. Indeed, a major objective of sustainable land management is the harmonization of agricultural priorities with economic and environmental concerns (Dumanski and Smyth, 1993).

Sustainability Of The Oil Palm Industry In Malaysia

Given the holistic approach of the Malaysian government and the country’s oil palm industry towards sustainability, it is essential to consider how the 3Ps, namely People, Planet and Profits are addressed.

Mar 30, 2013

Traded Parameter for Palm Oil & Palm Kernel Oil Product

All the palm oil products mentioned above are traded according to PORAM ‘s specifications (Table 5)

All the palm kernel oil products mentioned above are traded according to MEOMA‘s specifications (Table 10).

Mar 18, 2013

Production of Palm Oil & Palm Kernel Oil

Palm oil production in Malaysia has increased over the years, from 4.1 million tonnes in 1985 to 6.1 million tonnes in 1990 and to 16.9 million tonnes in 2010. It reached 18.9 million tonnes in 2011. The production is projected to reach 19.4 million tonnes in 2012. The Malaysian palm oil industry easily meets the local oils and fats demand, and the excess can be exported. Palm kernel oil production in 1999 was 1.3 million tonnes, and reached 4.7 million tonnes in 2011. Prior to 1970, most of the palm kernel produced was exported. Since 1979, they were crushed locally to produce crude palm kernel oil and palm kernel cake.
Malaysia is now the second largest producer of palm oil in the world; after being overtaken by Indonesia in 2006. Since 1985, palm oil has become the second most consumed oil in the world, after soyabean oil. Malaysia’s share of global production in 1999 was 51% but in 2011, it decreased to 38%.
Table 1 shows the productivity of various oilseed crops in terms of their oil content and oil yield. It is evident that the oil palm is the highest yielding oil crop, capable of producing 4.27 t of palm oil and palm kernel oil per hectare per year.

Mar 17, 2013

Oil Palm in Malaysia

Oil palm (Elaeis guineensis) was first introduced to Malaysia as an ornamental plant in 1870. Since 1960, planted area had increased at a rapid pace. In 1985, 1.5 million hectares were planted with palm tree, and it had increased to 4.3 million hectares in 2007. It has become the most important commodity crop in Malaysia. As of 2011, the total planted area was 4.917 million hectares.

The oil palm planted currently is the tenera hybrid which yields about 4.0 t of palm oil per hectare, together with 0.5 t palm kernel oil and 0.6 t palm kernel cake. Oil palm has an economic life of about 25 years. The harvesting of the palm could begin 30 months after field planting. 


The palm fruit is about the size of a small plum and is borne in large bunches weighing between 10 kg - 50 kg. A bunch can have up to 2000 fruits, each consisting of a hard kernel (seed) within a shell (endocarp) which in turn is surrounded by a fleshy mesocarp. The mesocarp is made up of about 49% oil and about 50% kernel.
The two oils (palm oil and palm kernel oil) have very different compositions. Palm oil (from the mesocarp) contains mainly palmitic acid (C16:0) and oleic acid (C18:1); the two most common fatty acids in natural oils and fats, and is about 50% saturated. Palm kernel oil is more than 80% saturated and contains mainly lauric acid (C12:0)

Mar 16, 2013

Technical Specification of BioDiesel

1. Can palm biodiesel be used directly in diesel engines?
Yes. Neat palm biodiesel (straight non-mixed biodiesel) can be used as fuel in diesel engines without any engine modifications. It can also be blended in any proportion with petroleum diesel.
2. What is the quality of the palm biodiesel produced using our homegrown technology (MPOB technology)?
The quality of the palm biodiesel produced using MPOB biodiesel production technology meets the stringent specifications of international biodiesel specifications of ASTM D6751 and EN 14214.
3. What will happen to our car engines if we revert to petroleum diesel after using palm biodiesel?
The car engine should encounter no problem as studies have shown that palm biodiesel and petroleum diesel can be blended in any proportion.

mercedes-bus
Field Trials Using Mercedes Benz (OM352) Diesel Engines
Mounted on Passenger Buses
4. What is Mercedes-Benz AG view about palm biodiesel?
One of the most exhaustive field trials on the use of palm biodiesel as diesel fuel was conducted by Mercedes-Benz in collaboration with MPOB (then PORIM) and Cycle & Carriage. A fleet of 30 Mercedes-Benz buses with OF 1313 chasis and OM 352 engines were used for the trial. The buses covered mileages of up to 300,000 to 351,000 km each. The trial was conducted from June 1990 to July 1995. Followings were Mercedes-Benz’s conclusions:
‘The test showed that OF 1313 buses with OM 352 engines which have been actually designed for operation with diesel fuel can just as well be operated with palm biodiesel or a blend of palm biodiesel and petroleum diesel. This applies both to the engine performance and long-term operation. The results of the engine performance for the OM 352 engines can be translated to other direct-injection engines.’

Mar 15, 2013

History: The Tanks & Bunkers


                           Tanks (for Commercial Supremacy) of Palm Oil at Kinshata, Congo.

Finally, one word about the packing and transport. Care should be taken that kernels do not cause a fire on board ship. In Nigeria six sacks of palm kernels were submitted by the police department for investigation as to the cause of a fire which occurred in the hold of a ship loading in the Lagoon. The fire seems to have broken out in several separate places in the cargo, which consisted of bags of kernels solidly packed.

The kernels had been stored some time in the bags, and it was the dry season. There had been a blazing sun and little breeze for several days previously during the period of loading, and so not only was the fibre of the sacking made very dry, but also it would have become more oily from the heated kernels exuding oil and there was very little chance of the heat being reduced in a closed full hold. Such oily fibre would absorb oxygen from the air very readily, and in these circumstances the temperature would rise so high as to cause oily vapours to inflame and so start the fires. The sacks showed that the fires started at the outside fibre, and not inside among the kernels, and after the fire the fibre of the sacks held from 20 to 25 per cent, of oil.

Mar 14, 2013

History: The Fat Stock

                    Up-to-date Modern Machinery for dealing with Palm Oil and Kernels at La Societe des Huileries du Congo.

Fed in mixture with locust-bean meal, it is taken readily by stock, and no difficulty need be experienced in storing cake containing a comparatively large percentage of oil."

The County of Northumberland Education Committee has issued a very valuable report on palm-kernel cake and meal, and coconut cake compared with Soya cake for fattening cattle and sheep. The trials were carried out at the County Agricultural Experiment Station, Cockle Park. The summary results were:- 


Standard
Ration.
Palm Kernel Cake Ration Palm Kernel Meal Ration. Coconut Cake Ration.
Bollocks, . Heifers, . Average, . Lbs. 16.50
8.92 12.71
Lbs. 12.44 10.00 11.22 Lbs. 14.19
9.25 11.72
Lbs. 15.70
7.42 11.56

The cakes and meal were kept in the granary and were in quite good condition after being stored for some months.

In some previous trials palm-kernel cake gave the cattle more glossy coats and more ' bloom," but in these trials no such effect was produced on the fattening cattle or on the young stirks.
Better average gains were given by those wintered inside than those wintered outside, but at the end of March practical valuers attached 30s. a head more value to those wintered outside, as they had better coats of hair and were more promising grazing cattle. Palm-kernel meal gave better results than palm-kernel cake with these young cattle, although the meal contained less than 2 per cent, of oil and the cake nearly 6 per cent. The gains per week were quite satisfactory for such store cattle in winter, and each lot went through the winter well.

The sheep used were three parts bred hogs and had been bred near Rothbury in 1915. All the lots made satisfactory gains, which indicated palm-kernel cake and palm-kernel meal as suitable foods for fattening sheep. Again palm-kernel meal gave a better result than palm-kernel cake.
The fattening bullocks made average net gains of from £3 to £6 a head. Their live weight value increased from 47s. to 62s. a cwt. during the fattening period. The fattening heifers made average net gains of 50s. to 64s. a head. The net gains per head for the stirks varied from 10s. to 23s., and their value as stores increased from 42s. 6d. a cwt. at the beginning of the winter to 48s. at the end. The fattening hogs made net gains per head of from 3s. to 5s., and improved in live weight value from 5 1/2|d. to 6 1/4d. a lb. during the fattening period.

Palm-kernel meal is found to be an excellent basis for a pig meal, and as more oil is obtained from palm kernels by means of the extraction process of which palm-kernel meal is the by-product, it was also of the greatest importance to test extracted palm-kernel meal as a feeding-stuff.
The following table gives the composition of palm-kernel cake in comparison with coconut, linseed, and cotton-seed cakes :Constituents per Cent.


Soya Cake. Egypt
Cotton
Cake.
Coconut Cake. Palm-Nut Cake. Palm-Kernel Meal. Maize.
Moisture, 10.40 11.60 11.65 11.00 12.40 14.30
Oil, ... 6 03 4.07 8.37 5.40 1.35 4.54
Albuminoids, . 43.85 24.30 21.75 21.00 18.81 9.89
Carbo-hydrates, 29.97 34.33 41.96 43.2 40.94 68.20
Fibre, . 4.60 20.5 10.75 15.78 22.60 1.47
Ash, Nitrogen, 515 5.55 5.52 3.70 3.90 1.00
100 00 100.00 100.00 100.00 100.00 100.00
7.02 3.89 3.48 3.36 3.01 1.58
Sand, 0.65 0.70 1.05 0.75 0.80 none
Digestible oil, . 5.5 3.8 81 5.2 1.3 4 0
Digestible true albu-





minoids, 37.7 19.9 16.5 17.5 15.6 6.7
Digestible carbo-hy-





drates and fibre, 21.6 28.6 41.5 46.1 49.4 65.4
Starch equivalent, 67 47 80 75 66 82

Another product of the oil palm which is not so generally known is fibre ; this fibre is of very good quality, and realises as much as £60 a ton on the Liverpool market.
It is the only fibre that is sufficiently fine and strong to make fishing lines, and this is the only use to which it is put by the natives. It is obtained from the young pinnae, the older leaves being too strong and coarse to permit the hand-extraction of the fibre.
The process of extraction is laborious, and, therefore, unremunerative, the cost of the production being as high as £75 a ton. There remains, however, a possi-pility that a mechanical or a chemical process may be introduced to separate the fibre from the pinnae cheaply.

The tendency in the palm oil and kernel trade is to have large factories and mills on the spot for treating the material, and, therefore, a few words are necessary on this subject. First, the selection of a site for an oil-palm factory necessitates a careful examination of the productivity of oil palms in the vicinity.
Secondly, factories requiring large supplies of palm fruit near at hand will probably have to resort to plantation methods, in which case the choice of the best variety of palm for planting will be essential.
Thirdly, a factory requiring 5 tons of palm fruit daily and producing from about | to 1 ton of palm oil, will require about 30,000 trees (say 80 to the acre). This is based upon the calculation that, as the fruit heads consist of only 64 per cent, of fruit (the remainder being useless fibrous stem, bracts, etc.), it would be necessary to collect and transport to the factory nearly 8 tons of fruit heads daily, or, taking the number of working days in the year as 200, and thus allowing for the fact that the palms do not bear fully throughout the year, over 1,500 tons per annum.

Smart (Committee on Edible and Oil-producing Nuts and Seeds, Minutes of Evidence, 1916) states that an area of 14 square miles (about 9,000 acres) would be desirable for the establishment of a factory working 10,000 tons of fruit a year, but that such an area in full bearing would produce over 25,000 tons of fruit a year, or 1,000 tons of fruit per annum from 360 acres, which agrees closely with the figure arrived at above. It is obvious that large factories would require considerable areas even under plantation conditions, but that under the present conditions, where the trees are largely wild and irregularly distributed and where it is necessary to allow for bad seasons, the loss of fruit owing to animal and human depredations and other eventualities, a much larger area would be required. From the above considerations it is evident that even a moderate-sized factory must be located in the centre of a large oil-palm area, and that considerable quantities of fruit must be collected and transported over long distances, necessitating a good supply of cheap labour and adequate transport facilities.

 

Mar 13, 2013

History: The Commercial Produced




This was done by Germany putting a heavy tariff of £6 a ton on refined edible oils, importing the palm kernels free, and charging her own manufacturers and countries with whom she had special treaties, an extra price which enabled her to undersell the British market. She also captured the Canadian market, although Liverpool enjoyed exceptionally low freight to Canada. Before the war, also, Britain imported margarine to the extent of 1,518,297 cwts. in 1913, value £3,917,701. Of this amount 1,483,417 cwts. came from Holland. Now Britain is making her own margarine from her own raw material, and as it was being bought retail at from 7d. to Is. per lb., while butter was costing 2s. to 2s. 6d., the gain to the consumer at home is great.
Messrs. Lever now have their own steamers running between West Africa and Liverpool for their trade in kernels and oil. In Sierra Leone alone, the palm kernels exported in 1917 reached the record figure of 58,000 tons.

The following table gives the range of the principal constants of commercial palm kernel oil.
The corresponding figures for coconut oil are added for comparison :-

Commercial
Palm Kernel
Oil.
Coconut Oil.
Specific gravity 99°/15°, 0.873 0.874
Iodine value, per cent., 10.3 to 17.5 8.0 to 10.0
Saponification value, 242 to 255 246 to 268
Titer test, 20.0° C. to 25.5° C. 21.2° C. to 25.5° C.
Hehner value, 911 82.4 to 90.5
Reichert-Meissl value, 5.0 to 6.8 6.6 to 7.5
Polenske value,
18.0
Yield of oil, 46.7 to 52.5 64.5 to 74.7

When the weight of a cask of palm oil is ascertained, and in invoicing the same to the buyer in this country, 16 lbs. per cwt., or one-seventh of the whole, is deducted as representing the weight of the cask.
This is an agreed figure and applies only to such casks as are termed " regular," and comply with a certain measurement. In the case of palm kernels, if these are shipped in bags, the actual weight of the bags is ascertained by trial, and this weight is deducted from the gross weight of the kernels. The usual tare is 13 lbs. for five bags ; when shipped in bulk there is no tare.

An ingenious and simple nut-cracking machine has been devised recently by J. O. Drews. It consists of a pair of finely corrugated steel jaws, one of which is fixed vertically to the frame of the machine, while the other is moved by means of a specially constructed cam. The moving jaw has its corrugated face formed at a slight angle to the face of the fixed jaw ; the space between the jaws is, therefore, wider at the top than at the bottom, so that larger nuts dropped between the jaws lodge near the top and small nuts near the bottom. In working, the moving jaw takes up three consecutive positions : (1) discharging, fully open, allowing the broken nuts to fall through ; (2) feeding, partly closed ; (3) cracking, a small auxiliary cam mounted on the main cam engages with the operating rod of the moving jaw, causing the latter to take a short, sharp movement and to crack the nut-shells without breaking up the kernels. The nuts are fed to the jaws by means of a sloping tray ending in a series of shaped bars mounted at right angles to and above the faces of the jaws. A series of -shaped bars mounted on a shaft rotate between the bare on the feed tray, pick up a row of nuts, and throw them between the jaws. The machine is light, simple, and strong, and seems to work well.
The working of another new palm-nut-cracking machine devised by Mr. Kent Johnston has been demonstrated recently in Liverpool. This machine works on the centrifugal plan, but differs from other centrifugal machines in that the nuts are flung from one ribbed rotating disc or drum into or against another disc rotating in the opposite direction. The machine is said to work satisfactorily, and weighs 130 lbs., being of convenient size for transport.
Every such effort to get the most out of kernels will probably be welcomed by merchant and native alike, especially as soap-makers and margarine-makers, and other users of kernel oil are calling for a contract in which kernels will be valued according to their oil con-tents, anything containing less than 48 per cent, of oil to be penalised.
Palm-kernel cake is the residue from the kernels of the nuts of the West African oil palm after expression of the oil.* More than one-quarter million tons of nuts have been for the past few years annually exported from West Africa, but until the outbreak of the war, and the consequent closing of the German ports, this huge trade was almost entirely in German hands. A small quantity of the nuts was imported into Britain, but almost all the cake left from the extraction of these was exported to the Continent, where it has always commanded a considerably higher price than in this country.
" Expression " is the more correct term when the material is crushed in a press and the oil squeezed out, " extraction " when oil is dissolved by suitable solvents (e.g., benzine). Solvent extracted oils are now used extensively for edible purposes.
As far back as 1861, at the Royal Agricultural College, Cirencester, it was experimentally established that kernel cake was good stuff for cattle, but the Germans discovered that palm kernel cake given to milking cows would increase the amount of butter fat by as much as over 1/4 per cent., so that by giving it to their cattle they were able to get as much butter from nine cows as before it took ten cows to produce. For that reason throughout the German Empire for many years palm kernel cake has been more valuable than it has been in England.
At the end of 1914 there were only two mills in Britain dealing with palm kernels, and their combined capacity amounted to only 70,000 tons per annum. Since then, however, a considerable development in this industry has taken place, and new mills (e.g., at London and Hull) have been erected capable of dealing with large quantities, so that, in the near future, very large stocks of palm-kernel cake will be at the disposal of the home feeder.
For the purposes of experiment, 2 tons of the cake were supplied by Messrs. Lever Brothers, Port Sunlight, who, in connection with their industry, crush a considerable quantity of palm kernels. These experiments have shown that palm-kernel cake is very highly digestible, and that its productive value is much higher than its chemical analysis alone would lead us to believe. For this reason three cakes were used in equal quantities throughout the experiment. For the purposes of the experiment, thirty head of cattle, eighteen heifers, and twelve bullocks, all cross-bred two-year-olds, were used. These were divided into three lots of ten each-each lot consisting of six heifers and four bullocks. For a (Messrs. Lever Bros.) short time before the commencement of the experiment they underwent a preparatory period of feeding, in order to accustom them to the experimental foods- Lot I. getting linseed cake, Lot II. decorticated cotton cake, and Lot III. palm-kernel cake. The cakes were fed in mixture with locust-bean meal, and were from the first taken readily by all the animals. The experimental period, which extended to eighty-four days, was divided into three periods of twenty-eight days each, the animals being weighed at the commencement, and again at the end of each period. The final conclusions reached were :"I. Fed in the same quantities, palm-kernel cake may be expected to give equally as good a return in live weight increase as linseed cake or decorticated cotton cake, and at present prices it gives a better monetary return than either of these.

Mar 12, 2013

History: Starting to Patented the Machine

The Germans were keen on introducing European methods of improvement. At the Agu plantation in Togoland, for example, the process employed there extracted the best palm oil obtainable, containing only 5 to 6 per cent, of fatty acid. And only as late as July 4th, 1914, Direktor Hupfield, of Togoland, told the Third International Congress of Tropical Agriculture that increase in exportation might be attained by (1) an extension of the districts capable of exporting by improvements in the means of transport ; (2) a more intensive utilisation of the existing palms through better methods of cultivation ; (3) a better utilisation of the crops obtained through improved methods of prepara-tion ; (4) an increase in the existing number of palms by increased activity of the present producers or the introduction of fresh producers ; and (5) methods of preparing the crop by machinery which have been elaborated within the last decade.
Both British and French are now taking up the matter more seriously, and several British firms, notably Lever Bros, and the Co-operative Wholesale Society, have taken up large concessions under European management.

Several important organised efforts have now been made to supplant the wasteful native method for recovering the yellow oil from the pericarp, by establishing modern plants within the area in which the oil palm flourishes. These modern plants offer one of the most favourable opportunities for the investment of capital, as the native labourer will soon find that the collection of fruit for these establishments is easier and more profitable than attempting to extract the oil himself. At the same time, users of palm oil in Europe will be furnished with a product which, on account of the large proportion of glycerine it contains and better average condition, will be of greater value than the variable and uncertain product that is now shipped by the West African native.
The cost of extraction by the native methods is from £10 to £12 a ton. Half that estimate should cover the cost by machinery under European management.

The problem of the mechanical extraction of palm oil has been approached from two standpoints- (1) the construction of small, cheap, portable machines capable of being worked by hand and of being transported from place to place as required ; (2) the erection of central factories dealing with large quantities of palm fruit by means of heavy, power-driven machines.
At least two hand-operated machines, very similar in principle, have been patented for the preparation of palm oil, in both of which the palm fruits are placed in a cylinder with hot water and submitted to the action of beaters, the oil and water being afterwards run off through a grid or sieve. The " Gwira " machine patented by Eglen (English Pat. 3357/1909) has been experimented with on the Gold Coast. The other machine, in which the palm fruit is beaten in hot water for extraction of the oil, is that of Phillips, a native of Lagos ; an early model of this machine was patented in 1907 (English Pat. 9733), and an improved form in 1912 (English Pat. 18370). It consists of a smooth cylinder mounted inside a cylindrical casing and around a shaft bearing beaters. The outer cylinder carries a water tank with a valve to control the flow of water, while the inner cylinder carries on the lower side a sliding sieve to separate the oil and water from the nuts and fibrous waste ; this arrangement of the sieve allows its removal so that the exhausted material can be discharged through a space in the inner cylinder. This machine was exhibited at the International Rubber and Tropical Products Exhibition held in London in 1914, and according to the advertisements issued at that time, it cost £5. Although little is known with regard to the efficiency of oil extraction by this machine, it should prove useful in econo-mising time and labour in the preparation of palm oil on a small scale by natives.

The first power-driven machinery for cracking palm nuts is believed to have been introduced into West Africa in 1877 by Mr. C. A. Moore, of Liverpool, and was devised by Messrs. Mather & Piatt, Ltd., of Salford. Hand machines were introduced about 15 or 20 years later.
In 1901 a prize offered by the Kolonial Wirtschaft-lichen Kommittee of the German Kolonialgesellschaft (Verhand. Kol. Wirt. Kom., 1909, No. 1, p. 54) was awarded for a complete set of small machines constructed by the firm of F. Haake in Berlin and designed to extract palm oil from the fruit and also to crack the nuts and liberate the kernels. Plant made by this firm was exhibited in 1909 in Berlin, and afterwards erected at Mamfe on the Cross River (Cameroons). Similar plant was also erected at Victoria in the Cameroons, and at about the same time a French firm erected a plant of French make at Cotonou in Dahomey. These early factories were all on a small scale, working about 5 tons of palm fruit per day.

Subsequent power machinery falls into two classes-(1) those in which the whole fruit is pressed without removal of the nuts, and (2) those in which the fruit pulp is removed from the nuts and pressed alone.

Noteworthy among the former are (a) the machines devised by Poisson and constructed by Louis Labarre, of Marseilles ; (b) the mill devised by Hupfeld and constructed by Messrs. Humboldt, of Cologne ; (c) the machine patented by Hawkins.
The most prominent of the second class was, before the war, that of Haake, of Berlin. Other machines have been patented by Buchanan and Tyrell, and by Dyer and Innes-Ward.
Complete plant for the preparation of palm oil in which the pulp is removed from the nuts and then pressed is made by A. F. Craig & Co., Ltd., Paisley, Scotland ; A. Olier et Cie., Argenteuil, France ; and Louis Labarre, Marseilles. The plant constructed by the first-mentioned firm is known as the Caledonia dry plant, and differs in method of working from most of the existing processes in not steaming or boiling the fruit or pulp with water before expression of oil. It is claimed for this process that neither the fruit nor the oil comes in contact with water, so that even if fatty acid and glycerine occur in over-ripe fruit no glycerine is lost. The process of depericarping is effected by a machine patented by H. G. Fairfax (English Pat. 18050/1914).

The oil, after being boiled, yields a pleasant and yellow-coloured fat, which is sometimes eaten and relished by Europeans residing in West Africa. Most of it, however, is exported to Europe and used for various purposes by the soap-maker and the chandler, not to speak of war purposes. Some oil is harder than others, notably that from thin pericarps; the softer oil is of two qualities, (a) Lagos and (b) ordinary soft oil, both of these oils fetching from £3 to £4 per ton more than the harder quality.
Soap-makers and other users of palm oil are now demanding a contract for their requirements, based on purity and on the first grade of oil containing not more than 18 per cent of free fatty acids. Many of the inferior grades will thus become unmarketable, except at a seriously depreciated price.
The softer the oil and the more glycerine therein (which varies in inverse proportion with the acidity) the greater its value.

The chemical and physical constants of the palm oil of commerce are: -

Specific gravity at -
• • •
0.9209 to 0.9245


24° to 42.5° C.
Saponification value,
■ • •
196.3 to 205.5
Iodine value,

53 to 57.4
Reichert-Meissl value,

0.86 to 1.87


94.2 to 97
Solidifying point of fatty acids varies from 35.8° to 464° C, usually
44.5° to 45.0° C.



The kernels or seeds contained in the nuts or "stones" of the oil palm are obtained by cracking the nuts by hand or by the aid of a nut-cracking machine, after the orange coloured palm oil has been extracted from the outer pulpy portion of the fruit. In Sierra Leone, this is, principally, the work of thousands of small farmers in the Colony and Hinterland, who, with wives and families, work at this industry during the season. Their produce is collected by agents and sub-agents representing the large trading firms.

The kernels are exported, and the expression of the kernel oil carried out in Europe. Palm kernel oil is white in colour and of rather softer consistence than palm oil. The kernel, when it reaches the mills, is treated either by the crushing or chemical extraction processes to obtain this oil. The oil forms about 50 per cent, of its contents, and has a very high commercial value, being sold at about £40 per ton in peace time, and at a much higher figure during war. Formerly employed solely in the manufacture of soap, candles, etc., palm kernel oil has latterly been more and more in demand among the makers of edible products, such as " nut-butter," chocolate fats, etc. Before the great World War, most of our supplies of this oil were imported from the Continent. Now that the question of the people's food supplies has become one of vital moment to the country, the production of large quantities of wholesome nut-butter, sold at almost one-third the price of ordinary butter, and manufactured entirely within our own borders from produce supplied by British Colonies, may be regarded as a factor of no small importance in furthering the national policy by facilitating domestic economy.
Before the war the Germans imported kernels from Liverpool, and then sent the oil back to that port and undersold the Liverpool crushers.